Smart Factory and Machine Monitoring

IoT-Based Smart Factory and Machine Monitoring Solution:

A Step towards upgrading Industry 3.0 to Industry 4.0

Making Factory operations Intelligent and cost-effective
Real-time alerts & Data Management
Data Analytics with a record of up to millions of data points
Insightful Information with Graphical charts
Easy Compatibility with Existing Infrastructure
Manage Remote and Distributed Stations
Comprehensive Equipment Management
Customizable and Configurable as per Business Requirements

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End-to-End Solution

Get a complete solution equipped with advanced hardware and software for seamless operability

Quick Time to Market

Ready to be deployed solution with the first iteration within 2 to 4 weeks

Equipment Efficiency with Advanced Analysis

Platform fitted with advanced analytics gives useful insights from collected data and makes it easier to analyze the equipment’s efficiency.

Customized Services

We will customize the processes as per business requirements to provide on-demand services and hardware.

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Benefits of Remote Equipment Monitoring Systems

By using the competencies of the Internet of Things, we at DIMS create state-of-the-art remote machine monitoring systems that are pre-configured and compatible with legacy machinery, PLCs & SCADA systems implemented across different industry verticals. The systems can be configured for any industrial setup and empower facilities to improve conventional operations without hampering production.

DIMS Factory and Machine Monitoring Systems allow companies to identify the key performing indicators, factors like uptime & downtime, operations of their assets and how to optimize them to boost overall equipment effectiveness.

Common Challenges in a SCADA system

Legacy monitoring systems have remained in use, regularly for several long years. These systems are frequently obsolete and do not coordinate and integrate with other solutions as per business needs. Due to this, they become an obstruction in industrial operations. Usually, Legacy systems like SCADA & PLC and legacy monitoring systems collect essential data about the condition and performance of industrial machines and directly show them without effectively processing them as per business needs.

In the Age of Globalization, where workplaces are expanding, with old Inflexible, Static, and Centralized Architecture of legacy systems, it is impossible to get secured and Auto processed real data insights outside the industry premise. With the help of data-driven DIMS End-to-End IoT-based Factory and Machine monitoring solutions, which are easily integrable with legacy PLC and SCADA, Industries are now managing their day-to-day industrial operations efficiently in real-time far-off from their industrial premise.

Problems Associated with Legacy Monitoring Systems

  • Ineffective for Outside-The-Fence Application
  • Rigid and Complex due to Wired Infrastructure
  • Costly and Time-Consuming Integration
  • Tied only with specific control Devices and Legacy Systems
  • Inflexible, Static and Centralized Architecture
  • Less Scalable than other Industrial Control Systems
  • Not Adaptable to Changing Business Needs